Water ValveHome>Products
I. Product instruction
This kind of valve our company engineering and technical personnel through the introduction of new technology, manufacturing technology and the improvement of the structure, has reached the international advanced level of same type products, streamline body adopts the whole channel design, fluid resistance small, large flow, in the mode of transmission adopts the hydraulic operation, the use of hydraulic pipeline operating the main valve disc up and down automatically, control the main valve mouth opening, the main valve installed in the water distribution channel control flow in the pipeline.First design Alignment upper guide valve and pilot valve with a fixed flow, can be made the flow of the main valve remains the same, even if the main valve upstream pressure changes, also won't affect, In conclusion ,this is the ideal product for water supply, fire protection system and industrial water supply system .
II. Structure
The valve consists of the main valve, pilot valve, needle valve, ball valve, micro filter ,pressure gauge, etc,Due to the pilot valve, needle valve and pressure gauge need to connected the main valve with a catheter , so collectively called catheter control system, as the figure below :
1.Body 2.Nut 3.Sealing Ring 4.Disc 5.Stem 6.Diaphragm Press Plate 7.Diaphragm 8.Bolt 9.Bonnet 10.Ball Valve 11.Nut 12.Nut 13.Spring 14.Pilot valve 15.Ball valve 16.Pressure gauge 17.Adjustment valve 18.Needle Valve
DN | Length | Main dimension | |||||||||||
0.6MPa | 1.0MPa | 1.6MPa | 2.5MPa | ||||||||||
mm | L | D | D1 | n-d | D | D1 | n-d | D | D1 | n-d | D | D1 | n-d |
50 | 200 | 140 | 110 | 4-14 | 165 | 125 | 4-18 | 165 | 125 | 4-18 | 165 | 125 | 4-18 |
65 | 220 | 160 | 130 | 4-14 | 185 | 145 | 4-18 | 185 | 145 | 4-18 | 185 | 145 | 8-18 |
80 | 230 | 190 | 150 | 4-18 | 200 | 160 | 8-18 | 200 | 160 | 8-18 | 200 | 160 | 8-18 |
100 | 265 | 210 | 170 | 4-18 | 220 | 180 | 8-18 | 220 | 180 | 8-18 | 235 | 190 | 8-22 |
125 | 295 | 240 | 200 | 8-18 | 250 | 210 | 8-18 | 250 | 210 | 8-18 | 270 | 220 | 8-26 |
150 | 335 | 265 | 225 | 8-18 | 285 | 240 | 8-22 | 285 | 240 | 8-22 | 300 | 250 | 8-26 |
200 | 385 | 320 | 280 | 8-18 | 340 | 295 | 8-22 | 340 | 295 | 12-22 | 360 | 310 | 12-26 |
250 | 465 | 375 | 335 | 12-18 | 395 | 350 | 12-22 | 405 | 355 | 12-26 | 425 | 370 | 12-30 |
300 | 545 | 440 | 395 | 12-22 | 445 | 400 | 12-22 | 460 | 410 | 12-26 | 485 | 430 | 16-30 |
350 | 610 | 490 | 445 | 12-22 | 505 | 460 | 16-22 | 520 | 470 | 16-26 | 555 | 490 | 16-33 |
400 | 650 | 540 | 495 | 16-22 | 565 | 515 | 16-26 | 580 | 525 | 16-30 | 620 | 550 | 16-36 |
450 | 730 | 595 | 550 | 16-22 | 615 | 565 | 20-26 | 640 | 585 | 20-30 | 670 | 600 | 20-36 |
500 | 800 | 645 | 600 | 20-22 | 670 | 620 | 20-26 | 715 | 650 | 20-33 | 730 | 660 | 20-36 |
600 | 920 | 755 | 705 | 20-26 | 780 | 725 | 20-30 | 840 | 770 | 20-36 | 845 | 770 | 20-39 |
III、Working principle
When the main valve inlet side pressure respectively into the valve body and the control room (see chart), and the main valve external ball valve10 closed at the same time, the valve is in full close state . When the main valve external ball valve10 fully open, the control room water pressure all drain to downstream low pressure area at this time the main valve fully open position. Adjust the opening of the main valve external ball valve 6, the flow through the water balance of needle valve18 and ball valve10, at this time the main valve in the floating state. Flow control valve is the use of the pressure difference that water through the catheter and needle valve18 into the main valve control room. With the help of the spring of pilot valve control valve 14 Control valve opening, and adjust the upper regulating valve17 makes the main valve opening , let the flow does not exceed a certain value in the pipeline, even if the upstream pressure changes, also won't affect the downstream pressure
IV、Main technical date sheet
pressure PN | 1.0MPa | 1.6MPa | 2.5MPa |
Body test pressure | 1.5MPa | 2.4MPa | 3.75MPa |
Outlet Pressure range | 0.09—0.8MPa | 0.10—1.2MPa | 0.15—1.6MPa |
Pressure character ΔP2P1 | P2×8% | P2×10% | P2×12% |
Flow character |
P2×15% | P2×20% | P2×25% |
Suitable Temperature | 0℃—80℃ | ||
Suitable Medium | Water |
V、Installation and adjustment
1.The best installation way of the main valve is horizontal installation, thoroughly remove the clutter of pipe before installation . Pay attention to the main valve body outer flow labeled arrows, should follow the direction installation. After installation shall ensure that no pipe stress on the valve body and valve internal parts.
2.Before the main valve need to install a gate valve and a filter, after the main valve also need to install a gate valve, in order to maintenance.
3.Pilot valve and control system of catheter has been finished in factory before installation and adjustment, such as pilot valve factory set pressure value is not suitable for the requirements, can be through tighten or loosen the top screw to adjust, twist screw clockwise to increase the pressure, the screw counterclockwise twisting to reduce pressure, after the adjustment screw lock nut.
4.The guide valve upper of the main valve can tighten or loosen the upper screw of the regulator to adjust, turn the screw clockwise to reduce the aperture, turn the screw counterclockwise to increase the aperture.
5.The micro filter need to regular cleaning.
6..Must be flushed pipeline thoroughly before water supply.
7.The important water supply management should install by-pass valve.
VI、Main valve maintenance instructions
Water controlling valve is a kind of self embellish body, do not need to add machine by lubrication, in case of damage of the main valve internal parts, please follow the instructions below to remove. (note: the main valve in general easy to loss for diaphragm and gasket, little damage to other internal metal)
1、First closed the front and back gate valve of the main valve .
2、Lossen the piping joint screw on the main valve cover , the pressure in the valve leakage.
3、All the screws removed, including control of necessary copper pipe line and nut.
4、Removed the bonnet and spring .
5、To get off axis core, diaphragm and so on, do not damage the diaphragm.
6、Remove the above things ,check out diaphragm and examine whether the seal is damaged, if no damage do not break down its internal parts.
7、If found damage to the diaphragm or gasket, please loose the nut on the axis core, break down one by one the diaphragm or gasket, comes out to replace the new diaphragm, or seal.
8、To examine in detail the main valve internal seat, shaft core whether have damage, if there are other debris inside the main valve need to clear it.
9、In reverse order will replace the parts after combination, packed the main valve, no Jamming phenomenon of the valve.
10、Please refer to the installation operation considerations , thank you for your cooperation!